Middle Scale Dry Mortar Plant

Q: How do I choose between a 10–15 t/h and 15–20 t/h dry mortar line?

Choose according to target output, formula type, workshop height, raw material storage, packing speed, operator workflow, and finished bag handling. A 10–15 t/h line is suitable for regional production upgrades, while a 15–20 t/h line needs stronger planning for feeding, weighing, mixing, packing, and warehouse movement.

Q: When should I choose a middle scale line instead of a simple dry mortar plant?

Choose a middle scale line when your workshop needs automatic material lifting, more controlled weighing, PLC recipe management, stronger packing rhythm, and reduced repeated manual feeding compared with a simple horizontal line.

Q: When should I choose a large scale dry mortar plant instead?

A large scale dry mortar plant should be considered when your project needs higher output, bulk raw material storage, tower-type vertical flow, larger packing capacity, and more structured factory logistics than a 10–20 t/h middle scale line.

Q: What mixer is suitable for tile adhesive production?

Tile adhesive usually includes cement, graded sand, fillers, and polymer additives. A twin-shaft paddle mixer can be considered for sand-based formulas, but the final mixer choice should be checked according to sand ratio, additive type, batch size, mixing time, and discharge method.

Q: How are additives dosed in a middle scale dry mortar plant?

Additives can be dosed through manual feeding, small dosing hoppers, or automatic minor-ingredient systems depending on formula requirements. The choice depends on additive ratio, feeding frequency, weighing range, operator workflow, and recipe switching needs.

Q: What workshop height is needed for a middle scale dry mortar plant?

Workshop height depends on bucket elevator height, weighing bin position, mixer platform, packing machine, dust collector, and maintenance access. A 15–20 t/h line usually requires more vertical clearance than a 10–15 t/h line, and the final layout should be checked with workshop drawings.

Q: Do I need silos or raw material storage bins?

Silos or storage bins may be used when your production needs bulk cement, filler, dry sand, or calcium powder supply. Smaller workshops may use bag feeding or temporary hoppers. The storage method should be matched with output, material supply, and workshop space.

Q: How is dust collected in an automatic dry mortar line?

Dust collection should be arranged at elevator transfer points, weighing bin discharge, mixer outlet, packing machine, and material transfer positions. Filter area, air duct route, fan position, dust discharge, and maintenance access should be reviewed according to material type and workshop layout.

Q: What air compressor is needed?

Air supply depends on pneumatic gates, packing machine, valves, dust collector pulses, and selected automation level. The air compressor, air tank, pipe route, moisture separation, and pressure regulation should be matched with the final equipment configuration.

Q: Can one line produce wall putty, tile adhesive, and plaster mortar?

One line can be configured for multiple dry mortar products, but formula switching should consider residue control, cleaning procedure, additive dosing, sand grading, mixer type, and quality checking. Different products may need different mixing time and packing arrangements.

Middle Scale Dry Mortar Plant

Compare QIC Machinery middle scale dry mortar plants for 10–20 t/h wall putty, tile adhesive, plaster mortar, and masonry mortar production. Review automatic weighing, twin-shaft mixing, PLC recipe control, packing, dust collection, and workshop layout.

Compare 10-20 t/h Setup Request Plant Configuration

Quick Positioning

Choose Middle-scale Plant by Output, Formula and Packing Demand

A middle-scale dry mortar plant is suitable when your factory needs more stable batching, mixing, packing, and recipe control than a simple line, while keeping investment and installation requirements more manageable than a large automated tower plant.

10-15 t/h Modular Automatic Dry Mortar Plant

Capacity10-15 t/h

Recommended ForThe 10–15 t/h configuration is suitable when your workshop needs automatic material lifting and weighing, but still requires a controlled modular layout rather than a high tower structure. It can be planned around bucket elevator feeding, dosing bins, twin-shaft paddle mixing, compact packing, and dust collection according to your workshop height and product formula.

Suitable for workshops moving from manual feeding to automatic weighing and controlled batching.
Bucket elevator height, weighing bin position, and mixer platform should match your building clearance.
Additive dosing, sand grading, and formula switching should be planned before equipment configuration.
Packing station, air compressor, dust collector, and finished bag movement need to be arranged as one workflow.

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10-15 t/h Automated Plant Specifications

Technical indicators for compact modular configurations integrating vertical bucket loaders and twin-shaft mixers.

Parameter	10-15 t/h Modular Line
Capacity	10-15 t/h
Mixer Type	Twin-shaft non-gravity paddle mixer
Mixing Uniformity	CV <= 5%
Dosing Accuracy	Powder +/-0.5%, additive +/-0.2% optional
Elevator Lifting Height	Approx. 6-8 m
Pulse Filter Area	Approx. 36-48 m²
Air Consumption	Approx. 0.6-0.8 m3/min
Total Power	Approx. 45-75 kW
Packing Method	Single or double-spout valve bag packer
Suitable Products	Wall putty, premium tile adhesive, plaster mortar

15-20 t/h Fully Automated Dry Mortar Plant

Capacity15-20 t/h

Recommended ForThe 15–20 t/h line requires more detailed coordination between raw material storage, elevator capacity, weighing bins, twin-shaft mixer volume, pneumatic discharge, double-spout packing, dust collection, and finished bag transfer. It is suitable when your production plan needs more continuous material flow than a 10–15 t/h line while still using a middle-scale workshop layout.

Larger output requires stronger planning for sand, cement, filler, and additive storage.
Weighing capacity, mixer volume, discharge speed, and packing rhythm should be matched together.
Dust collection should cover elevator transfer, weighing discharge, mixer outlet, and packing areas.
Finished bag conveyor, pallet area, forklift path, and warehouse connection should be included in layout planning.

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15-20 t/h Fully Automated Line Specifications

Technical indicators for high-volume commercial production loops managing multi-silo sand and cement storage.

Parameter	15-20 t/h Automatic Line
Capacity	15-20 t/h
Mixer Type	Heavy-duty twin-shaft non-gravity paddle mixer
Mixing Uniformity	CV <= 5%
Dosing Accuracy	Powder +/-0.5%, additive +/-0.2% optional
Elevator Lifting Height	Approx. 7-9 m
Pulse Filter Area	Approx. 48-72 m²
Air Consumption	Approx. 0.8-1.2 m3/min
Total Power	Approx. 75-110 kW
Packing Method	High-speed double-spout valve bag packing
Suitable Products	Premium tile adhesive, commercial plaster mortar, branded wall putty

Application Matching

Application Matching for Automatic Dry Mortar Lines

A middle scale dry mortar plant should be matched with the product formula, ingredient structure, additive dosing method, sand grading, mixing cycle, packing requirement, and dust collection layout. Wall putty, tile adhesive, and plaster mortar need different equipment details even when they share the same production line.

Wall Putty Production Requirements

Wall putty production focuses on fine powder handling, controlled additive feeding, stable mixing time, and clean bag packing. The line should be configured around filler fineness, cellulose additive dosing, mixer residue control, valve bag weight, and dust collection around feeding, discharge, and packing points.

10-15 t/h Modular Automatic Dry Mortar Plant

Key Configurations

Twin-shaft paddle mixer
fine powder dosing
valve bag packing
compact dust collection
PLC recipe storage

Product Video

Automated Middle Scale Dry Mortar Plant Field Operation

Watch how the middle scale dry mortar line coordinates bucket elevator feeding, automatic weighing, twin-shaft mixing, PLC recipe control, valve bag packing, and dust collection in a workshop production layout.

Factory & Delivery Records

Factory Checks for Middle Scale Dry Mortar Plant Modules

Middle scale dry mortar plants include conveying equipment, steel structure, twin-shaft mixer, weighing parts, PLC cabinet, pneumatic components, packing equipment, and dust collection interfaces. QIC Machinery checks key modules before shipment so your team can prepare unloading, installation, wiring, air piping, and commissioning with clearer equipment records.

Screw Conveyor Fabrication and Shaft Alignment Check

The screw conveyor tube, spiral blade, shaft connection, bearing seat, inlet, and outlet are checked during fabrication. These parts affect how cement, filler, additives, or dry powder materials move between storage, weighing, and mixer sections.

Steel Frame Assembly and Surface Coating Review

Steel frames, support columns, platform sections, guardrail parts, and mounting holes are reviewed before packing. Surface coating and component identification help your installation team organize platform assembly, elevator positioning, and later maintenance access.

Twin-Shaft Mixer Chamber and Paddle Assembly Check

The mixer chamber, paddle shafts, discharge gate, drive section, access cover, and mounting base are checked before shipment. This factory stage helps confirm that the core mixing unit is prepared for sand-based and powder-based dry mortar formulas.

PLC Cabinet Wiring and Terminal Labeling

The PLC cabinet is arranged with terminal labels, cable channels, switch components, sensor connections, and motor control interfaces. Clear cabinet organization supports later site wiring, load cell connection, pneumatic valve control, and troubleshooting communication.

Model Advantages

Middle Scale Dry Mortar Plant Advantages for Automatic Production

A middle scale dry mortar plant is suitable when your project needs more controlled weighing, stronger material movement, automatic mixing, organized packing, and clearer recipe management than a simple dry mortar line. Its value comes from coordinated production systems rather than from exaggerated output or cost claims.

Automatic Weighing for Multi-Ingredient Formulas

Sand, cement, filler, and selected additives can be weighed through configured bins and sensors before entering the mixer. This supports more organized formula management for wall putty, tile adhesive, plaster mortar, and masonry mortar production.

Twin-Shaft Mixing for Sand-Based Mortar Products

The twin-shaft paddle mixer is suitable for formulas that include both powder materials and graded sand. Mixer size, paddle structure, mixing time, discharge method, and cleaning access should be matched with your product formula and capacity target.

Structured Packing for Regional Bagged Supply

Valve bag packing can be matched with bag weight, material flowability, operator workflow, and finished bag transfer. For 10–20 t/h production, the packing area should be planned together with conveyors, pallet space, and forklift movement.

Dust Collection Around Material Transfer Points

Dust collection can be arranged around elevator discharge, weighing bins, mixer outlet, and packing machine areas. Filter selection, duct routing, discharge method, and maintenance space should be reviewed according to material type and workshop conditions.

Main Systems

Production Systems in a Middle Scale Dry Mortar Plant

A medium dry mix mortar production line usually includes raw material storage, weighing, mixer, packing machine, dust collection, control system, and optional sand drying support for middle scale dry mortar plant operation.

Raw materials may be supplied from silos, workshop hoppers, bags, or temporary storage areas depending on plant layout. Storage volume, discharge method, moisture condition, and feeding sequence should match your product formula and daily production schedule.

Layout & Installation

Balanced Automation and Factory Layout Planning

QIC Machinery helps you confirm silo positions, screw conveyor routes, weighing modules, mixer platform, packing area, forklift access, dust collection, and control room placement before shipment.

Workshop Height and Step-Frame Layout

The bucket elevator, upper weighing bin, mixer platform, and packing section require a coordinated vertical layout. Your workshop height, roof beam position, maintenance clearance, and platform access should be checked before selecting a 10–15 t/h or 15–20 t/h configuration.

Raw Material Storage and Elevator Route

Sand, cement, filler, and additives should enter the line without crossing the finished bag movement area. The elevator inlet, storage bin, silo outlet, screw conveyor route, and operator access should be arranged as a continuous material path.

Mixer Platform and Foundation Point Planning

The mixer, weighing bin, and discharge section require stable support and enough service space. Platform columns, anchor points, access stairs, guardrails, mixer inspection doors, and discharge hopper clearance should be reviewed before site assembly.

Why Buy from QIC Machinery

Why Work with QIC Machinery for Middle Scale Dry Mortar Plant Projects

A 10–20 t/h automatic dry mortar plant must coordinate formula design, material storage, weighing, mixing, packing, dust collection, pneumatic control, and workshop installation. QIC Machinery focuses on checking these production details before shipment so your plant configuration is based on real site and product requirements.

01 Formula

Formula Structure and Ingredient Review

QIC Machinery reviews whether your production focuses on wall putty, tile adhesive, plaster mortar, masonry mortar, or mixed formulas. Sand grading, filler type, additive category, and packing requirement are checked before mixer and dosing configuration.

02 Configuration

10–15 / 15–20 t/h Configuration Matching

Your target output, workshop height, raw material storage, packing rhythm, and operator workflow are compared before recommending a 10–15 t/h or 15–20 t/h line arrangement.

03 System

Weighing, PLC, and Pneumatic System Preparation

Automatic dry mortar lines require coordinated weighing sensors, PLC logic, pneumatic gates, air compressor, wiring labels, and control cabinet layout. QIC Machinery prepares equipment information to support installation, calibration, and later maintenance communication.

04 Review

Packing and Dust Collection Process Review

Bag weight, bag type, packing spout number, dust collector position, air duct route, and finished bag transfer are reviewed together so the packing zone can fit your daily production workflow.

Dry Mortar FAQ

Middle Scale Dry Mortar Plant FAQs

These questions focus on 10–20 t/h automatic dry mortar plants, including capacity selection, mixer choice, additive dosing, workshop height, raw material storage, dust collection, air supply, packing, shipment, installation, and quotation information.

How do I choose between a 10–15 t/h and 15–20 t/h dry mortar line?Click to expandClick to close

Choose according to target output, formula type, workshop height, raw material storage, packing speed, operator workflow, and finished bag handling. A 10–15 t/h line is suitable for regional production upgrades, while a 15–20 t/h line needs stronger planning for feeding, weighing, mixing, packing, and warehouse movement.

When should I choose a middle scale line instead of a simple dry mortar plant?Click to expandClick to close

Choose a middle scale line when your workshop needs automatic material lifting, more controlled weighing, PLC recipe management, stronger packing rhythm, and reduced repeated manual feeding compared with a simple horizontal line.

When should I choose a large scale dry mortar plant instead?Click to expandClick to close

A large scale dry mortar plant should be considered when your project needs higher output, bulk raw material storage, tower-type vertical flow, larger packing capacity, and more structured factory logistics than a 10–20 t/h middle scale line.

What mixer is suitable for tile adhesive production?Click to expandClick to close

Tile adhesive usually includes cement, graded sand, fillers, and polymer additives. A twin-shaft paddle mixer can be considered for sand-based formulas, but the final mixer choice should be checked according to sand ratio, additive type, batch size, mixing time, and discharge method.

How are additives dosed in a middle scale dry mortar plant?Click to expandClick to close

Additives can be dosed through manual feeding, small dosing hoppers, or automatic minor-ingredient systems depending on formula requirements. The choice depends on additive ratio, feeding frequency, weighing range, operator workflow, and recipe switching needs.

What workshop height is needed for a middle scale dry mortar plant?Click to expandClick to close

Workshop height depends on bucket elevator height, weighing bin position, mixer platform, packing machine, dust collector, and maintenance access. A 15–20 t/h line usually requires more vertical clearance than a 10–15 t/h line, and the final layout should be checked with workshop drawings.

Do I need silos or raw material storage bins?Click to expandClick to close

Silos or storage bins may be used when your production needs bulk cement, filler, dry sand, or calcium powder supply. Smaller workshops may use bag feeding or temporary hoppers. The storage method should be matched with output, material supply, and workshop space.

How is dust collected in an automatic dry mortar line?Click to expandClick to close

Dust collection should be arranged at elevator transfer points, weighing bin discharge, mixer outlet, packing machine, and material transfer positions. Filter area, air duct route, fan position, dust discharge, and maintenance access should be reviewed according to material type and workshop layout.

What air compressor is needed?Click to expandClick to close

Air supply depends on pneumatic gates, packing machine, valves, dust collector pulses, and selected automation level. The air compressor, air tank, pipe route, moisture separation, and pressure regulation should be matched with the final equipment configuration.

Can one line produce wall putty, tile adhesive, and plaster mortar?Click to expandClick to close

One line can be configured for multiple dry mortar products, but formula switching should consider residue control, cleaning procedure, additive dosing, sand grading, mixer type, and quality checking. Different products may need different mixing time and packing arrangements.

Factory Quote

Need a Middle-scale Dry Mortar Plant Plan?

Tell us your formula types, hourly output, silo requirement, additive dosing need, packing speed, factory dimensions, automation level, voltage, and destination country.

Please include these dry mortar plant details:

Target products: wall putty, tile adhesive, plaster mortar, or masonry mortar.
Required output, bag weight, automation level, and workshop dimensions.
Raw material moisture, voltage, installation country, and preferred delivery schedule.

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Middle Scale Dry Mortar Plant

Choose Middle-scale Plant by Output, Formula and Packing Demand