Compact Fixed-Site Layout
The hopper feeding route reduces horizontal conveying distance and helps smaller yards organize mixer, aggregate bins, and truck discharge in a tighter space.
Stationary Concrete Batching Plant
Stationary Concrete Batching Plant
A stationary concrete batching plant is built for long-term concrete production at a fixed site. It uses aggregate batching, cement silo feeding, twin-shaft mixing, water and additive dosing, and PLC control to support ready-mix supply, precast yards, road projects, bridge work, and infrastructure construction where stable output and fixed-site planning matter more than relocation speed.
Capacity Guide
Choose Hopper-Fed or Belt-Fed Stationary Plant
Stationary batching plant selection should start with daily concrete demand, aggregate feeding route, land size, mixer model, truck loading rhythm, and long-term maintenance access. Hopper-fed plants are practical for compact fixed sites and moderate output, while belt-fed plants are better for higher-volume production and smoother aggregate conveying.
Hopper-fed Stationary Concrete Batching Plant
Hopper-fed stationary batching plants are usually selected for compact fixed sites, local ready-mix supply, municipal construction, small precast yards, and projects that need stable output without a large belt conveyor layout. They are practical when land space, investment control, and simpler aggregate feeding are important.
Belt-fed Stationary Concrete Batching Plant
Belt-fed stationary batching plants are selected for higher-volume concrete production, commercial ready-mix yards, infrastructure supply, and long-term projects that need smoother aggregate conveying and stronger production continuity. They usually fit HZS60-HZS240 configurations where output rhythm and long-term stability matter.
Available Models
Choose the Right Stationary Concrete Batching Plant for Your Project
Compare available QIC Machinery concrete batching plant models by capacity, plant type, and project application. Send your target output and site condition for a configuration review.
HZS25 Concrete Batching Plant
25 m3/hHZS25 concrete batching plant is a small-scale concrete batching plant with automatic feeding function. It is a automatic concrete mixer composed of JS500 twin-shaft forced mixer, PLD800 aggregate batching machine, (semi-) automatic electrical control and steel structure.
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HZS35 Concrete Batching Plant
35 m3/hHZS35 concrete batching plant is a small-scale engineering batching plant equipment. It adopts fully automatic configuration and is a complete set of concrete mixing equipment composed of feeding, batching, mixing, electrical control and other parts.
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HZS50 Concrete Batching Plant
50 m3/hThe theoretical productivity of this model of HZS50 concrete batching plant is 50 cubic meters per hour; the mixing host is JS1000 forced mixer, and the batching machine model is PLD1200, with accurate measurement and high production efficiency.
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HZS60 Concrete Batching Plant
60 m3/hHZS60 concrete batching plant with theoretical productivity of 60 cubic meters per hour. The whole machine adopts double computer control system, which can automatically ensure the continuous production control of the system without.
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HZS75 Concrete Batching Plant
75 m3/hHZS75 concrete batching plant is a medium-sized engineering mixing plant with the theoretical productivity of 75m3/h. It is standardly equipped with hopper feeding method, and can also be modified with belt feeding according to the needs of customers.
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HZS90 Concrete Batching Plant
90 m3/hHZS90 concrete mixing plant belongs to large commercial concrete mixing plant, which is mainly composed of 5 major systems such as mixing system, material weighing system, material conveying system, material storage system and control system and other auxiliary facilities.
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HZS120 Concrete Batching Plant
120 m3/hThe theoretical productivity of HZS120 concrete batching plant is 120m3/h, also called 2m3 batching plant, the main batching machine adopts JS2000 forced double horizontal shaft concrete mixer, the nominal capacity of the mixer is 2000L, the batching machine is PLD3200.
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HZS180 Concrete Batching Plant
180 m3/hHZS180 concrete batching plant is a fully automatic large concrete batching plant composed of JS3000 double horizontal shaft forced mixer, PLD4800 batching machine, screw conveyor and control system. The theoretical productivity is 180m³/h.
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HZS240 Concrete Batching Plant
240 m3/hHZS240 concrete batching plant is a fully automatic large concrete batching plant composed of JSS4000 double horizontal shaft forced mixer, PLD6400 batching machine, belt conveyor and control system. The theoretical productivity is 240m³/h.
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HZS Stationary Concrete Batching Plant Specifications
Compare HZS models by theoretical productivity, mixer model, total power, aggregate batching system, discharge height, and maximum aggregate size. The final recommendation should also consider concrete grade, truck quantity, site layout, cement silo quantity, voltage, and installation schedule.
| Model | HZS25 | HZS35 | HZS50 | HZS60 | HZS75 | HZS90 | HZS120 | HZS180(HZS150) | HZS240(HZS200) |
|---|---|---|---|---|---|---|---|---|---|
| Theoretical Productivity (M3/H) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180(150) | 240(200) |
| Concrete Mixer Type | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 | JS4000 |
| Power (KW) | 24.75 | 38.6 | 51 | 56 | 65.5 | 145 | 175 | 215 | 295 |
| Discharging Capacity (L) | 500 | 750 | 1000 | 1000 | 1500 | 1500 | 2000 | 3000 | 4000 |
| Maximum Aggregates Size (MM) | 80/60 | 80/60 | 80/60 | 60(80) | 80/60 | 60(80) | 60(80) | 60(80) | 60(80) |
| Batching System / Aggregate Bins | PLD800 | PLD800 | PLD1200 | PLD1600 | PLD1600 | PLD2400 | PLD3200 | PLD4800 | PLD6400 |
| Discharging Height (M) | 3.8 | 3.8 | 3.8 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 |
Product Video
Stationary Concrete Batching Plant Working and Installation Video
A useful stationary plant video should show aggregate feeding, weighing, cement silo transfer, twin-shaft mixer operation, control room workflow, truck discharge, and fixed-site installation details such as steel frame, foundation points, and platform access.
Key Advantages
Why Stationary Plants Need Engineering Review Before Shipment
A stationary concrete batching plant becomes part of the buyer's production base, so the configuration should be reviewed before manufacturing. Capacity, mixer size, aggregate feeding method, silo quantity, discharge height, foundation design, truck route, and maintenance access all affect long-term output and operating stability.
Stable High-volume Output
The fixed structure supports continuous daily production with less interruption, making it ideal for long-term supply contracts and infrastructure schedules.
Accurate Weighing System
Independent weighing of aggregate, cement, water, and additives improves batch consistency and finished concrete quality.
Heavy-duty Mixer Design
Wear-resistant liners, robust shafts, and durable structure reduce failure risk under intensive production conditions.
Expandable Configurations
Silo quantity, bin setup, control level, and environmental options can be scaled with your production plan.
Lower Lifecycle Pressure
Planned spare parts support and dedicated after-sales coordination help your team manage the stationary concrete batching plant over the long run.
Better Fixed-site Production Management
The stationary layout is easier to organize around silo storage, truck dispatch, aggregate flow, and operator control for predictable daily production.
Factory & Delivery Records
Factory Proof for Stationary Concrete Batching Plant Delivery
Before delivery, QIC Machinery checks the mixer platform, steel structure, aggregate weighing system, cement and water scales, PLC cabinet, pneumatic parts, cables, bolts, and export packing sequence. These checks help overseas buyers reduce installation mismatch and missing-accessory risk when the plant arrives at a fixed production site.
Painted Steel Structures After Grinding and Surface Treatment
Your project can review the surface finishing, coating condition, and structural preparation of key batching plant parts before assembly. Proper grinding and painting help improve equipment appearance, corrosion resistance, and long-term outdoor service readiness.
JS Mixer Internal Structure and Wear Parts Check
Your concrete quality depends heavily on the mixer’s internal structure. The mixing chamber, liner arrangement, mixing arms, and core components help support forced mixing performance, material circulation, and stable concrete output for long-term plant operation.
Finished Batching Plant Equipment Ready for Delivery
Your team can verify finished equipment condition before shipment, including structural completion, surface treatment, assembly readiness, and factory storage status. This helps reduce uncertainty before delivery and supports a more organized installation process after arrival.
Control Room Loading into Container for Export Shipment
Your control system needs careful protection during international transportation. Organized container loading helps protect the control room, electrical components, and key accessories, so your installation team can receive the equipment with clearer shipment preparation and lower handling risk.
Main Systems
Main Systems of a Stationary Concrete Batching Plant
A stationary concrete batching plant depends on fixed-site coordination between aggregate batching, belt or hopper feeding, cement silo storage, screw conveyor transfer, twin-shaft mixing, water and additive dosing, pneumatic control, dust collection, and PLC production management.
The PLD aggregate batching machine stores and weighs sand, gravel, and other aggregates before they enter the mixing system. Your plant can be configured with different bin quantities and storage volumes according to aggregate types, daily output demand, loader feeding method, and site layout.
Layout & Installation Support
Fixed-Site Layout and Installation Support
Before shipment, you should confirm land size, foundation load, anchor bolt layout, aggregate stockpile direction, loader access, cement silo position, screw conveyor angle, truck turning route, drainage, voltage, lifting plan, and commissioning schedule. QIC Machinery can help organize these details before the plant reaches the site.
Fixed-Site Layout Planning
Your plant layout should ensure the smooth flow of aggregate feeding, cement storage, mixer discharge, concrete truck traffic, and routine maintenance operations. QIC Machinery will assist you in establishing a clearer and more logical operational framework for your facility.
Foundation and Silo Load Reference
Compared to mobile equipment, stationary equipment typically imposes more stringent requirements on foundation construction. QIC Machinery can provide clear guidance to your on-site construction team, thereby facilitating the efficient and precise execution of foundation work.
Installation and Commissioning Preparation
Before your plant starts production, each major system needs to be positioned, connected, checked, and tested. QIC Machinery supports your team with installation guidance, mechanical inspection points, electrical connection review, control system preparation, and trial batching coordination.
Why Buy from QIC Machinery
Why Stationary Plants Need Engineering Review Before Shipment
A stationary concrete batching plant becomes part of the you production base, so the configuration should be reviewed before manufacturing. Capacity, mixer size, aggregate feeding method, silo quantity, discharge height, foundation design, truck route, and maintenance access all affect long-term output and operating stability.
Configuration Matched to Long-Term Production
Your stationary batching plant should match your expected daily output, concrete application, aggregate storage demand, cement supply method, and truck loading rhythm. QIC Machinery helps you compare mixer capacity, batching system size, silo configuration, control options, and plant layout before production.
Engineering Review Before Manufacturing
Your site space, foundation condition, material flow, access road, and installation needs are considered before the plant route is confirmed.
Factory Production and Delivery Control
Your project can review real production, finished equipment preparation, quality inspection, and shipment loading before delivery. QIC Machinery organizes major components, electrical systems, spare parts, and loading sequence to support safer transportation and more efficient on-site assembly.
Installation and Operation Support
After the plant arrives at your site, QIC Machinery can support equipment positioning, mechanical assembly, electrical connection review, trial batching preparation, and operator familiarization. This helps your team reduce installation uncertainty and prepare the plant for long-term concrete production.
Stationary Concrete Batching Plant FAQ
Stationary Concrete Batching Plant FAQs
These questions help you compare HZS capacity, hopper-fed and belt-fed structures, foundation preparation, installation requirements, fixed-site layout, cost factors, and overseas delivery support.
How do I choose between hopper-fed and belt-fed stationary concrete batching plants?Click to expandClick to close
Your site size, target capacity, aggregate feeding distance, and production rhythm decide the feeding method. A hopper-fed stationary batching plant is suitable for compact fixed-site projects with moderate output demand. A belt-fed stationary batching plant is recommended when your project needs higher continuous output, smoother aggregate transfer, and stronger production efficiency for long-term commercial concrete supply or infrastructure work.
What capacity is suitable for commercial ready-mix concrete supply?Click to expandClick to close
For small local concrete supply, HZS25, HZS35, or HZS50 can support entry-level production. For regular commercial ready-mix supply, HZS60, HZS90, or HZS120 is more suitable because they provide stronger output and better dispatch rhythm. For large infrastructure projects or high-volume concrete sales, HZS180 or HZS240 can support larger daily production demand.
How much land is required for a stationary concrete batching plant?Click to expandClick to close
The required land area depends on plant capacity, aggregate storage method, silo quantity, feeding route, mixer truck access, and maintenance space. A compact hopper-fed plant requires less space, while a belt-fed plant needs more room for aggregate conveying, truck circulation, silo foundation, and future expansion. QIC Machinery can help your project review the layout according to your available land.
Can QIC Machinery provide foundation drawings before shipment?Click to expandClick to close
Yes. QIC Machinery can provide layout guidance and foundation reference drawings before shipment. These references help your civil contractor prepare equipment positions, load points, silo foundations, anchor bolt locations, discharge height, and maintenance access before installation begins.
Can the stationary batching plant match my local voltage and frequency?Click to expandClick to close
Yes. QIC Machinery can configure the electrical system according to your local power standard, such as 380V, 400V, 415V, 440V, 50Hz, or 60Hz. Before production, your team should confirm the destination country, site voltage, power supply condition, and any local electrical requirements so the motors, control cabinet, and PLC system can be matched correctly.
How are cement silos, mixers, batching machines, and screw conveyors shipped?Click to expandClick to close
QIC Machinery prepares the shipping plan according to equipment size, container loading conditions, destination port, and installation sequence. Bolted cement silos can be packed in sections to improve container loading efficiency. Mixers, PLD aggregate batching machines, screw conveyors, steel structures, control cabinets, and accessories are arranged to reduce transport risk and support easier site assembly.
What spare parts should be prepared for long-term stationary plant operation?Click to expandClick to close
Your spare parts plan should include mixer liners, mixing arms, blades, shaft-end seals, conveyor belts, rollers, sensors, weighing parts, pneumatic components, valves, electrical parts, and lubrication parts. QIC Machinery can help your project prepare a spare parts package according to your plant model, working hours, raw material condition, and maintenance schedule.
Can the stationary batching plant be expanded later?Click to expandClick to close
Yes, many stationary batching plant configurations can be planned with future expansion in mind. Your project can reserve space for additional cement silos, aggregate bins, admixture tanks, conveyor extensions, or upgraded control functions. QIC Machinery can review your current output target and future production plan before recommending the initial layout.
How long does installation and commissioning usually take?Click to expandClick to close
Installation time depends on plant model, foundation readiness, silo quantity, crane availability, local labor, and site preparation. A smaller hopper-fed plant usually requires less installation time, while a larger belt-fed plant needs more coordination for steel structure, conveyor, silo, wiring, calibration, and trial batching. QIC Machinery supports your team with installation guidance, commissioning checks, and trial production preparation.
What information should I provide before requesting a stationary batching plant quote?Click to expandClick to close
Please provide your target capacity, daily concrete demand, project type, site size, aggregate feeding preference, cement silo requirement, voltage standard, destination country, installation schedule, and whether you need a complete turnkey configuration. These details help QIC Machinery recommend a suitable model, mixer size, batching system, silo quantity, layout direction, and shipping plan.
Factory Quote
Get a Fixed-Site Batching Plant Configuration
Tell us your target capacity, concrete application, land size, aggregate feeding preference, cement silo plan, discharge height, voltage, installation country, foundation condition, truck route, and expected startup schedule. QIC Machinery engineers will recommend a stationary batching plant configuration and delivery preparation plan.
Please include these key project details:
- Target capacity or expected daily output.
- Project type, jobsite condition, or concrete business plan.
- Country, delivery deadline, and installation expectations.
- Whether you need a turnkey line or only the core batching plant.
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