HZS90 Concrete Batching Plant Installed and Commissioned in Sri Lanka
This Sri Lanka project records an HZS90 concrete batching plant installed and commissioned on April 6, 2022. The plant was configured for 90 m3/h concrete production with JS1500 mixing, PLD2400 aggregate batching, cement storage, powder conveying, and site installation coordination.
Customer Requirement for a Medium-Capacity Batching Plant in Sri Lanka
The Sri Lanka customer required a concrete batching plant that could support regular concrete production for construction work such as building, road, and bridge-related projects. Instead of using a small temporary mixing method, the project needed a fixed batching route with aggregate storage, measured feeding, twin-shaft mixing, cement conveying, and organized discharge height for mixer truck loading.
90 m3/h Production Planning
The project required a batching plant capacity suitable for medium-scale concrete output. The HZS90 model provided a production route that could serve construction demand without moving directly to a larger HZS120 or HZS180 configuration.
Fixed-Site Concrete Batching Route
The customer needed a plant layout where aggregate batching, belt feeding, cement storage, powder conveying, weighing, mixing, and discharge could work as one connected production process.
JS1500 Mixing Requirement
The plant required a twin-shaft mixer to handle measured batches with stable mixing action. The JS1500 mixer matched the 1.5 m3 discharge volume used in the HZS90 configuration.
Aggregate and Powder Handling
The project needed a PLD2400 aggregate batching system, cement silo, and screw conveyor route to organize sand, stone, cement, and powder materials before each mixing cycle.
Installation and Commissioning Support
Because the equipment was installed overseas, the customer needed installation communication, equipment positioning reference, and commissioning support before the plant entered normal production use.
HZS90 Equipment Configuration Confirmed for the Sri Lanka Project
The Sri Lanka HZS90 plant was configured around a 90 m3/h batching route. The main equipment included a JS1500 twin-shaft concrete mixer, PLD2400 aggregate batching machine, 100T cement silo, Φ273 screw conveyors, aggregate and powder weighing units, air compressor system, and supporting plant structure.
Sri Lanka HZS90 Installation and Site Configuration Record
This project record shows the HZS90 concrete batching plant after installation in Sri Lanka. The visible equipment layout includes cement storage, inclined belt feeding, aggregate batching, and the main plant route required for medium-capacity concrete production.
Component Production for the HZS90 Plant
The main steel components and supporting structures for the HZS90 concrete batching plant were processed in the factory before assembly and delivery preparation. This production record shows the early manufacturing stage of the plant package for the Sri Lanka project.
Finished JS1500 Mixer Before Shipment
The JS1500 twin-shaft concrete mixer was completed and checked as the core mixing unit of the HZS90 batching plant. This finished mixer record helps confirm the main mixing equipment prepared for the Sri Lanka installation.
Control Cabinet Prepared for Plant Operation
The control cabinet was prepared as part of the electrical control system for the batching plant. It supports the operation of aggregate batching, cement weighing, water dosing, mixer running, and the main production sequence.
Delivery Preparation for the Sri Lanka Project
The batching plant components were arranged for shipment after factory production and equipment preparation. This delivery record shows the equipment package moving from factory preparation toward overseas installation in Sri Lanka.
Installation and Commissioning Support for the Sri Lanka HZS90 Plant
The Sri Lanka project required installation coordination after the plant components arrived at the site. The support focus included equipment positioning, aggregate feeding route, cement silo connection, screw conveyor alignment, mixer installation, and commissioning preparation before regular concrete production.
Plant Positioning and Layout Review
The installation route needed to consider aggregate loading space, belt conveyor direction, cement silo position, mixer platform, discharge height, and mixer truck movement around the plant.
Aggregate Batching System Setup
The PLD2400 batching machine required correct placement and connection so that different aggregate sizes could be measured and transferred into the feeding system according to the batching sequence.
Cement Silo and Screw Conveyor Alignment
The cement silo and screw conveyors needed proper alignment to support powder transfer from storage to weighing. This step was important for feeding stability and later maintenance access.
JS1500 Mixer Installation
The JS1500 mixer was the core mixing unit in this configuration. During installation, the mixer position, discharge direction, platform structure, and connected feeding route needed to match the overall plant layout.
Project Result and Reference Value
After installation and commissioning, the HZS90 concrete batching plant became a medium-capacity production point for the Sri Lanka customer. The project provides a practical reference for customers who need a 90 m3/h stationary batching system with JS1500 mixing, PLD2400 aggregate batching, cement storage, and screw conveyor feeding.
90 m3/h Batching Capacity Established
The customer obtained a batching plant route designed around 90 m3/h theoretical output, suitable for construction concrete production where stable batching capacity is more important than temporary mixing flexibility.
Main Equipment Route Completed
The plant connected the PLD2400 aggregate batching machine, belt feeding system, JS1500 mixer, cement silo, screw conveyors, weighing units, and air system into one production process.
Installation Record for Overseas Buyers
The Sri Lanka installation record helps future overseas customers understand how a HZS90 plant can be planned, delivered, installed, and commissioned outside China.
Applicable Reference for Similar Projects
This case is relevant for contractors, local concrete suppliers, and construction material businesses considering a medium-capacity stationary concrete batching plant for road, building, bridge, or general construction work.
Related Equipment for HZS90 Concrete Batching Plant Projects
The Sri Lanka HZS90 project involved several key systems commonly used in stationary concrete batching plants. These related equipment pages can help buyers compare the main plant, mixer, batching machine, cement storage, and powder conveying route before confirming a similar configuration.
Stationary Concrete Batching Plant
A stationary concrete batching plant is built for long-term concrete production at a fixed site. It uses aggregate batching, cement silo feeding, twin-shaft mixing, water and additive dosing, and PLC control to support ready-mix supply, precast yards, road projects, bridge work, and infrastructure construction where stable output and fixed-site planning matter more than relocation speed.
Aggregate Batching Machine
An aggregate batching machine stores, weighs, and feeds sand and stone before the materials enter the concrete mixer. It helps a concrete batching plant keep aggregate proportion accuracy, stable recipe control, and continuous feeding for ready-mix, precast, road, bridge, and jobsite concrete production.
Cement Silo
A cement silo stores cement, fly ash, mineral powder, or other bulk powder materials for concrete batching plants, dry mortar plants, and industrial material handling systems. You can select bolted or welded silo configurations according to storage capacity, shipping method, site height, powder type, discharge system, and dust collection requirement.
Concrete Mixer
QIC Machinery concrete mixers are used as standalone mixing equipment or as the core mixing unit in concrete batching plants, precast production lines, and compact jobsite systems. You can select twin-shaft, planetary, pan, or drum mixer configurations according to your concrete type, batch volume, aggregate size, mixing intensity, and production cycle.
Related Concrete Batching Plant Project Cases
Review more QIC Machinery batching plant project records involving overseas delivery, site installation, medium-capacity concrete production, and configuration planning for construction-related concrete supply.
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FAQ About the HZS90 Concrete Batching Plant Case in Sri Lanka
These questions focus on practical configuration, installation, material handling, and project planning points for buyers considering a HZS90 concrete batching plant similar to the Sri Lanka case.
Why was the HZS90 model used for this Sri Lanka project?
The HZS90 model matched a medium-capacity concrete production requirement. It provided a 90 m3/h batching route with JS1500 mixing and PLD2400 aggregate batching, making it suitable for construction projects that require more organized production than small on-site mixing.
What mixer was included in this HZS90 configuration?
The configuration used a JS1500 twin-shaft concrete mixer. This mixer has a 2400 L charging volume and 1500 L discharging volume, which matches the standard HZS90 batching plant route.
What aggregate batching system was used?
The plant used a PLD2400 aggregate batching machine with 4 × 12 m3 aggregate bin volume. This system helped measure and feed different aggregate materials before the mixing stage.
What cement storage and conveying equipment were included?
This configuration used a 100T cement silo and three Φ273 screw conveyors to support your project’s cement storage and powder transfer route. These units help move cement from storage to the weighing and mixing process during daily batching operation.
What should be checked before installing a similar HZS90 plant?
Before installation, your project team should check site foundation, aggregate loading route, cement silo position, truck access, discharge height, power supply, drainage, crane access, and space for future maintenance.
Can this type of plant be used for road, bridge, and building projects?
Yes. A HZS90 concrete batching plant can be considered for road, bridge, building, and general construction concrete production when the project demand matches its capacity and site layout requirements.
Plan Your HZS90 Concrete Batching Plant Project
Share your project country, required output, aggregate feeding method, cement storage plan, site size, power supply, and installation schedule. QIC Machinery can review your information and suggest a batching plant configuration route.
