Crushing Equipment

Q: How do I choose primary, secondary, and tertiary crushing stages?

Primary crushing reduces large raw stone into a smaller size for the next stage. Secondary crushing refines the material further, while tertiary or fine crushing may be added when the project needs smaller aggregate, sand-making feed, or more controlled output size.

Q: When should I choose a jaw crusher?

A jaw crusher is commonly used for primary crushing when the raw material has a large feed size or higher hardness. Feed opening, maximum feed size, discharge range, jaw plate material, foundation space, and the next crushing stage should be reviewed before selection.

Q: When should I choose an impact crusher?

An impact crusher can be considered for limestone, medium-hard stone, recycled concrete, and road aggregate applications where particle shape control is required. The final choice should review abrasiveness, feed size, moisture, blow bar material, and screen setting.

Q: When should I choose a cone crusher?

A cone crusher is often selected for secondary or tertiary crushing of hard and abrasive materials such as granite, basalt, river pebble, and iron ore. Cavity type, closed-side setting, liner material, lubrication access, and return material ratio should be checked.

Q: When is a hammer crusher suitable?

A hammer crusher is suitable for brittle and lower-abrasion materials such as limestone, gypsum, coal gangue, and shale when the feed size and target discharge size allow a simplified crushing route.

Q: What affects crusher capacity?

Crusher capacity depends on raw material hardness, feed size, moisture, discharge setting, crusher model, screen efficiency, return material ratio, feeder condition, conveyor arrangement, and site operation method.

Q: How does screening and return conveying affect aggregate size?

The vibrating screen separates crushed material into different size ranges. Oversized material can return to the secondary or tertiary crusher through a return conveyor when the final aggregate specification requires further reduction.

Q: Can crushed stone be used for sand making?

Yes, suitable crushed stone can be used as feed material for VSI sand making after size control. The final sand-making route should review parent rock type, feed size, target gradation, water condition, washing needs, and fine sand recovery.

Q: What foundation and power preparation are needed?

Your site should prepare crusher foundation points, conveyor supports, screen base, electrical cabinet location, transformer capacity, cable routes, grounding, dust control position, and maintenance access according to the selected layout.

Q: What wear parts should be prepared?

Common wear parts include jaw plates, blow bars, cone liners, hammer heads, screen mesh, conveyor rollers, belts, bearings, seals, lubrication parts, and fasteners. The final spare parts list should match material abrasiveness and selected crusher models.

Crushing Equipment

QIC Machinery crushing equipment reduces large stone, ore, or construction waste into controlled aggregate sizes for concrete, road base, railway ballast, manufactured sand preparation, and mining production lines. You can select primary, secondary, or tertiary crushing equipment according to your material hardness, feed size, required output size, and capacity target.

Compare Crusher Parameters Request Crusher Configuration

Quick Positioning

Select Crusher Type by Crushing Stage and Material Hardness

Choose your crushing equipment according to raw material, compressive strength, feed size, target product size, required capacity, crushing ratio, wear part cost, site layout, and whether the line needs jaw crusher, cone crusher, impact crusher, hammer crusher, or mobile crushing.

Jaw Crusher

Recommended ForA jaw crusher is usually placed at the first crushing stage to reduce oversized raw stone into a manageable size for the next equipment. Model selection should review feed opening, maximum feed size, discharge range, jaw plate material, foundation space, discharge clearance, and the capacity of the following screen or secondary crusher.

Suitable for large raw stone entering the primary crushing stage.
Feed opening and discharge setting should match the next process.
Jaw plate material should be selected according to rock hardness and abrasiveness.
Foundation, discharge height, and maintenance clearance should be reviewed before installation.

Configure Primary Crushing Compare Specs

Jaw Crusher Technical Parameters

Select jaw crusher models by maximum feed size, required capacity, discharge opening, motor power, and the next crushing stage.

Model	Feed Opening Size （mm）	Max Feed size （mm）	Discharge Opening Size （mm）	Capacity （t/h）	Motor Power （KW）	Weight （t）	Overall Dimensions （mm）
PE1500×1800	1500×1800	≤1200	210-360	520-1100	280	132	7460×6235×4249
PE1200×1500	1200×1500	≤1020	150-300	400-800	160-220	100.9	6380×5310×3710
PE1000×1200	1000×1200	≤850	200-300	280-560	110-160	69	5350×4280×3050
PE900×1200	900×1200	≤750	95-165	220-450	110-132	58	3800×3166×3045
PE750×1060	750×1060	≤630	80-140	110-320	90-110	29	2655×2302×3110
PE600×900	600×900	≤480	65-160	90-180	55-75	17	2290×2206×2370
PE500×750	500×750	≤425	50-100	40-110	45-55	12	2035×1921×2000
PE400×600	400×600	≤350	40-100	15-60	30-37	7	1700×1732×1653
PE250×400	400×250	≤200	20-50	5-20	15	3	1430×1310×1340
PEX300×1300	300×1300	≤250	20-90	30-90	55-75	11.5	1750×2320×1724
PEX250×1200	250×1200	≤210	25-60	20-60	37-45	8.5	2192×1900×1950
PEX250×1000	250×1000	≤210	25-60	15-50	30-37	7	1550×1964×1380
PEX250×750	250×750	≤210	25-60	15-30	22-30	5	1667×1545×1020
PEX150×750	150×750	≤125	18-48	5-16	15	3.8	1200×1500×1200
PEX150×250	150×250	≤125	10-40	1-3	5.5	1.5	896×745×935

Hammer Crusher

Recommended ForChoose a hammer crusher when your project processes limestone, gypsum, coal gangue, or brittle materials that support simplified one-stage crushing. It helps your site reduce equipment quantity when the raw material and final size allow a compact process.

One-stage crushing option
Compact crushing structure
Replaceable hammer heads
Suitable for brittle materials

Check Hammer Crusher Fit Compare Specs

Hammer Crusher Technical Parameters

Hammer crushers are used for brittle, low-abrasion materials where simplified crushing flow and lower investment are priorities.

Model	No. of Hammers	Feed Size (mm)	Discharge Size (mm)	Output (t/h)	Motor Power (Pole-kW)	Weight (t)
PC400×300	16	<100	<15	5–10	4P-11	0.8
PC350×500	20	<100	<15	8–15	4P-18.5	1.2
PC600×400	20	<220	<15	10–25	4P-22	1.5
PC800×600	24	<350	<15	20–50	4P-55	3.8
PC800×1000	20	<400	<15	20–75	4P-75	5.5

Product Video

Crushing Equipment Working Video

Watch how raw material feeding, primary crushing, secondary crushing, vibrating screening, belt conveying, and stockpiling are arranged in a crushing line workflow.

Factory & Delivery Records

Factory Checks for Crusher Stock, Assembly, and Shipment Preparation

Review real crusher units and factory preparation details before shipment, including crusher frames, crushing chambers, wear part positions, motor bases, access doors, discharge areas, hydraulic structures, and loading preparation. These images help your team check equipment scope, installation requirements, and receiving details before delivery.

Jaw Crusher Frame and Flywheel Area Check

This factory photo shows jaw crusher units prepared in the workshop, including the main frame, flywheel area, jaw plate position, motor base, and discharge structure. These visible details help your team review the primary crusher layout, foundation clearance, and maintenance access before shipment.

Hammer Crusher Chamber and Access Door Review

The hammer crusher photo shows the compact crusher body, chamber structure, inspection doors, hammer arrangement area, and discharge section. This helps your project review whether the equipment structure matches brittle materials such as limestone, gypsum, coal gangue, or shale.

Impact Crusher Rotor and Blow Bar Area Check

The impact crusher unit shows the rotor housing, blow bar working area, impact plate section, access doors, and discharge structure. These details are useful when reviewing limestone crushing, recycled concrete processing, and aggregate shaping applications.

Cone Crusher Body and Hydraulic Adjustment Structure Review

The cone crusher photo shows the crusher body, hydraulic adjustment area, discharge section, and base structure. This helps your team review secondary or fine crushing equipment for hard rock applications before confirming the line layout and installation preparation.

Model Advantages

Crushing Equipment Advantages for Quarry Line Planning

QIC Machinery crushing equipment is configured around material hardness, feed size, discharge size, screening route, conveyor layout, wear parts, and maintenance access. The focus is to help your project match each crushing stage with the actual quarry process instead of selecting a crusher in isolation.

Crusher Type Matching by Rock Condition

Granite, basalt, limestone, river pebble, iron ore, gypsum, and recycled concrete require different crusher structures. QIC Machinery reviews hardness, abrasiveness, moisture, maximum feed size, and final aggregate use before matching jaw, cone, impact, or hammer crusher options.

Crushing Stage and Screening Route Planning

Primary crushing, secondary crushing, fine crushing, screening, and return conveying should be planned as one material route. This helps your team review screen layers, mesh size, oversized material return, discharge height, and final aggregate size before equipment confirmation.

Wear Part Access and Replacement Preparation

Jaw plates, blow bars, cone liners, hammer heads, screen mesh, conveyor rollers, and belts should be matched with material abrasiveness and working frequency. Maintenance access around chambers, doors, lubrication points, and discharge areas should be considered during layout planning.

Conveyor and Stockpile Layout Coordination

A crushing line needs practical material transfer between crushers, screens, return conveyors, and stockpile areas. Belt angle, transfer height, chute direction, dust cover, walkway access, and stockpile position should be reviewed before site installation.

Core Systems

Crusher Production Line Core Systems

A crushing line normally includes feeding equipment, primary crusher, secondary crusher, vibrating screen, belt conveyors, dust control, and electrical control system.

The raw material hopper receives blasted rock or loader-fed material before it enters the vibrating feeder. Hopper volume, lining, bar spacing, loading direction, and discharge opening should match raw stone size, truck or loader access, and primary crusher capacity.

Layout & Installation

Crushing Line Layout Confirmation

QIC Machinery helps you confirm crusher placement, foundation size, conveyor route, screen position, stockpile area, dust control, power supply, and maintenance access before shipment.

Material Flow and Site Elevation Review

The crushing line should follow the quarry entrance, loader route, ground slope, raw material feeding point, discharge direction, and stockpile area. A practical flow route helps reduce unnecessary material transfer between equipment stages.

Crusher Foundation and Anchor Point Planning

Jaw crushers, cone crushers, impact crushers, and hammer crushers require foundation points matched to equipment weight, vibration condition, discharge height, and maintenance clearance. Foundation references should be reviewed by your local civil team before construction.

Conveyor Route and Transfer Point Layout

Belt conveyors should connect crushers, screens, return lines, and stockpiles without blocking service access or site traffic. Belt angle, chute position, transfer height, dust cover, and walkway arrangement should be checked before installation.

Why Buy from QIC Machinery

Why Work with QIC Machinery for Crushing Equipment Projects

QIC Machinery supports crushing equipment projects by reviewing raw material condition, crusher stage matching, screening route, conveyor layout, foundation information, spare parts scope, and shipment preparation before equipment delivery.

01 Review

Raw Material and Crusher Stage Review

QIC Machinery reviews raw material hardness, abrasiveness, moisture, maximum feed size, target discharge size, and final aggregate use before matching jaw crusher, cone crusher, impact crusher, or hammer crusher options.

02 Support

Screening and Conveyor Matching Support

Screen layer quantity, mesh size, discharge direction, return conveyor route, belt width, transfer height, and stockpile position are reviewed together so the crushing process can be planned as one connected system.

03 Parts

Wear Parts and Maintenance Preparation

Jaw plates, blow bars, cone liners, hammer heads, screen mesh, conveyor rollers, belts, bearings, seals, and lubrication parts can be prepared according to material abrasiveness, selected crusher type, and expected working frequency.

04 Support

Packing List and Installation Document Support

QIC Machinery can prepare packing lists, equipment labels, foundation references, wiring information, installation notes, and accessory lists according to the final order scope, helping your team organize unloading, assembly, and site checking.

Crushing Equipment FAQ

Crushing Equipment FAQ for Quarry and Aggregate Projects

These questions help your team compare crusher types, crushing stages, aggregate grading, foundation preparation, screening routes, wear parts, shipment, and quotation information before selecting crushing equipment.

How do I choose primary, secondary, and tertiary crushing stages?Click to expandClick to close

Primary crushing reduces large raw stone into a smaller size for the next stage. Secondary crushing refines the material further, while tertiary or fine crushing may be added when the project needs smaller aggregate, sand-making feed, or more controlled output size.

When should I choose a jaw crusher?Click to expandClick to close

A jaw crusher is commonly used for primary crushing when the raw material has a large feed size or higher hardness. Feed opening, maximum feed size, discharge range, jaw plate material, foundation space, and the next crushing stage should be reviewed before selection.

When should I choose an impact crusher?Click to expandClick to close

An impact crusher can be considered for limestone, medium-hard stone, recycled concrete, and road aggregate applications where particle shape control is required. The final choice should review abrasiveness, feed size, moisture, blow bar material, and screen setting.

When should I choose a cone crusher?Click to expandClick to close

A cone crusher is often selected for secondary or tertiary crushing of hard and abrasive materials such as granite, basalt, river pebble, and iron ore. Cavity type, closed-side setting, liner material, lubrication access, and return material ratio should be checked.

When is a hammer crusher suitable?Click to expandClick to close

A hammer crusher is suitable for brittle and lower-abrasion materials such as limestone, gypsum, coal gangue, and shale when the feed size and target discharge size allow a simplified crushing route.

What affects crusher capacity?Click to expandClick to close

Crusher capacity depends on raw material hardness, feed size, moisture, discharge setting, crusher model, screen efficiency, return material ratio, feeder condition, conveyor arrangement, and site operation method.

How does screening and return conveying affect aggregate size?Click to expandClick to close

The vibrating screen separates crushed material into different size ranges. Oversized material can return to the secondary or tertiary crusher through a return conveyor when the final aggregate specification requires further reduction.

Can crushed stone be used for sand making?Click to expandClick to close

Yes, suitable crushed stone can be used as feed material for VSI sand making after size control. The final sand-making route should review parent rock type, feed size, target gradation, water condition, washing needs, and fine sand recovery.

What foundation and power preparation are needed?Click to expandClick to close

Your site should prepare crusher foundation points, conveyor supports, screen base, electrical cabinet location, transformer capacity, cable routes, grounding, dust control position, and maintenance access according to the selected layout.

What wear parts should be prepared?Click to expandClick to close

Common wear parts include jaw plates, blow bars, cone liners, hammer heads, screen mesh, conveyor rollers, belts, bearings, seals, lubrication parts, and fasteners. The final spare parts list should match material abrasiveness and selected crusher models.

Factory Quote

Need a Crusher Selection for Your Material?

Share your raw material, hardness, feed size, target output size, capacity target, crushing stage requirement, site layout, power condition, and destination country.

Please include these crushing equipment details:

Raw material type, hardness, moisture, and maximum feed size.
Target output size, required tph capacity, and finished aggregate use.
Preferred crusher type if already known.
Stationary or mobile line requirement, site voltage, destination country, and delivery schedule.

Get Your Quote

Model	Specification（mm）	Inlet size（mm）	Max feed particle size（mm）	Capacity（t/h）	Motor Power（kw）	Weight（t）	Overall Dimensions （mm）
PF-1007	Φ1000×700	400×730	300	30-70	37-45	12	2330×1660×2300
PF-1010	Φ1000×1050	400×1080	350	50-90	45-55	15	2370×1700×2390
PF-1210	Φ1250×1050	400×1080	350	70-130	110	17.7	2680×2160×2800
PF-1214	Φ1250×1400	400×1430	350	100-180	132	22.4	2650×2460×2800
PF-1315	Φ1320×1500	860×1520	500	130-250	220	27	3180×2720×2620
PF-1520	Φ1500×2000	830×2040	700	300-550	315-400	50.6	3959×3564×3330
PF-1620	Φ1600×2000	2000×1600	500	400-700	400-500	58	4259×3660×3450
PF-1820	Φ1800×2000	1260×2040	800	600-800	630-710	83.21	4400×3866×4009

Model	Crushing cavity type	Standard type		Short Head		Power(kw)	Capacity(t/h)
Model	Crushing cavity type	Feeding size（mm）	Minimum discharge opening(mm)	Feeding size（mm）	Minimum discharge opening (mm)	Power(kw)	Capacity(t/h)
HPT200	Extra thick(BC)	By cavity type	By cavity type	By cavity type	By cavity type	132-200	90-250
	thick(C)	185	19	76	10
	middle(M)	125	17	54	6
	fine(F)	95	13	23	6
	Super fine(EF)	By cavity type	By cavity type	10	5
HPT300	Extra thick(BC)	230	25	By cavity type	By cavity type	180-250	115-440
	thick(C)	210	20		10
	middle(M)	150	15	50
	fine(F)	105	10	20	6
	Super fine(EF)	By cavity type	By cavity type	20	6
HPT400	Extra thick(BC)	295	30	By cavity type	By cavity type	280-355	140-630
	thick(C)	250	25	90	10
	middle(M)	195	20		8
	fine(F)	110	14	40	6
	Super fine(EF)	By cavity type	By cavity type	30	6
HPT500	Extra thick(BC)	330	30	By cavity type	By cavity type	355-450	175-790
	thick(C)	285	25	90	13
	middle(M)	200	20	55	10
	fine(F)	133	16	40	8
	Super fine(EF)	By cavity type	By cavity type	35	6
HPT800	Extra thick(BC)	353	32	By cavity type	By cavity type	550-630	260-1200
	thick(C)	297	32	155	13
	middle(M)	267	25	92	10
	fine(F)	219	16	33	6